{"id":3118,"date":"2020-11-21T14:27:33","date_gmt":"2020-11-21T12:27:33","guid":{"rendered":"http:\/\/www.energiya.com.ua\/?page_id=3118"},"modified":"2023-09-07T00:55:31","modified_gmt":"2023-09-06T21:55:31","slug":"promyshlennaya-kotelnaya","status":"publish","type":"page","link":"http:\/\/www.energiya.com.ua\/en_gb\/oborudovanie\/promyshlennaya-kotelnaya\/","title":{"rendered":"Industrial boiler house"},"content":{"rendered":"

Industrial boiler houses are the main specialisation of IVK ENERGY. For many years, we have formulated the criteria according to which we build boiler houses for our customers. <\/em><\/strong><\/p><\/blockquote><\/figure>\n\n\n\n

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1. High efficiency<\/h3>\n\n\n\n

When creating industrial plants, to achieve the maximum level of efficiency, compromise technical solutions that are inherent in conventional serial boilers are abandoned. This means that capital investment will be higher, but this will be offset by low operating costs.<\/p>\n<\/div>\n\n\n\n

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2. Reliability and fault tolerance<\/h3>\n\n\n\n

Reliability and fault tolerance are ensured by the use of equipment in industrial boiler plants that is designed for long-term continuous operation in difficult conditions.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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3. Maximum automation of all processes<\/h3>\n\n\n\n

An industrial boiler house is primarily aimed at ensuring the technological processes of enterprises (steam supply, drying of raw materials, heating in livestock farming, etc.). Consequently, the human factor can cause critical losses at the enterprise as a whole. Therefore, the control of an industrial boiler plant relies on an automation system<\/p>\n<\/div>\n\n\n\n

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4. Compliance with environmental regulations<\/h3>\n\n\n\n

Compliance with environmental standards is a mandatory requirement of modern production. Given that the most obvious source of harmful emissions is always the chimneys of boiler plants, compliance with all environmental standards in the construction of boiler plants is a guarantee of smooth operation of the entire enterprise.<\/p>\n<\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n

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5. Long service life<\/h3>\n\n\n\n

The service life of a boiler plant determines the economic feasibility of building a new boiler plant or reconstructing an existing one. As a result, an industrial boiler plant should have a guaranteed service life without major repairs of at least 20 years. Over this period of time, it is possible to calculate the efficiency of investing in expensive capital construction.<\/p>\n<\/div><\/div>\n\n\n\n

\"\u0412\u043e\u0434\u043e\u0433\u0440\u0435\u0439\u043d\u0430\u044f
MOCK-UP OF AN INDUSTRIAL PELLET BOILER PLANT WITH A POWER OF 4 MWT<\/a><\/figcaption><\/figure>\n\n\n\n
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Hot water boilers of the TGT type with a pre-firebox for burning fuel in a quasi-boiling layer.<\/strong><\/strong><\/h2>\n\n\n\n
\"\u0412\u043e\u0434\u043e\u0433\u0440\u0435\u0439\u043d\u044b\u0439<\/a>
HOT WATER BOILER TGT-2.0 WITH FIREBOX<\/figcaption><\/figure>\n\n\n\n
Model line-up<\/td>1 MW, 2 MW, 4 MW, 5 MW<\/td><\/tr>
Design.<\/td>Vertical water-cooled firebox
fire-tube boiler
economiser (flue gas heat recovery)<\/td><\/tr>
Technical parameters<\/td>Vertical water-cooled firebox
fire-tube boiler
economiser (flue gas heat recovery)<\/td><\/tr>
Advantages of the boiler unit<\/span><\/td>the best efficiency for solid fuel boilers - 92% 
low content of CO and NOx in flue gases (1.5 times lower than the regulatory permissible emission limits);
no sintering and melting of ash;
 no resin and soot deposits on the boiler heating surfaces and gas flues;
minimal involvement of operating personnel in the technological process;
The boiler's operation over the entire operating load range has become sustainable;
minimum amount of waste in the form of ash (due to the presence of an afterburner)<\/span><\/td><\/tr>
The basic scheme of operation<\/td>Primary gasification of the fuel takes place with a lack of oxygen in a lined burner chamber (afterburner) in a quasi-boiling layer with automatic maintenance of the combustion temperature of 1000...1100 \u00b0C.
Further, a local turbulence zone is formed in the outlet neck of the firebox by secondary blowing nozzles, which contributes to the intensive combustion of gasification products and the formation of a zone of high temperature of 1500...1700\u00b0C. Thus, a high-temperature flame coming out of the firebox into the boiler flame tube ensures combustion of combustible gases and increased heat transfer from combustion products to heat exchange surfaces<\/td><\/tr>
Control elements<\/td>The combustion processes and load regulation are managed by a controller and four frequency converters that control the screw drive, electric motors of the primary and secondary air fans, and the smoke exhauster.<\/td><\/tr>
Fuel<\/td>agropellet
wood pellet
sunflower husk
buckwheat husk
wood chips<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
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Steam boilers of the E series with a remote \u0422\u0412 furnace for burning fuel in a quasi-boiling layer.<\/strong><\/strong><\/h2>\n\n\n\n
\"\u041a\u043e\u0442\u0435\u043b<\/figure>\n\n\n\n
Model line-up<\/td>\u0415-1,0-0,9\u0420+\u0422\u0412, \u0415-1,2-0,9\u0420+\u0422\u0412, \u0415-1,8-0,9\u0420+\u0422\u0412 <\/td><\/tr>
Design.<\/td>Vertical water-tube double-drum boiler with natural circulation;
remote vertical firebox with water cooling<\/td><\/tr>
Technical parameters<\/td>Steam production capacity - 1 to 1.8 tonnes of steam per hour
absolute steam pressure - no more than 1.4 MPa
design temperature of the feed water - 50 \u043e<\/sup>\u0421<\/td><\/tr>
Benefits.<\/span><\/td>EFFICIENCY - 82%.
low content of CO and NOx in flue gases (1.5 times lower than the regulatory permissible values of harmful emissions);
no sintering and melting of ash;
 no resin and soot deposits on the boiler heating surfaces and gas flues;
minimum amount of waste in the form of ash (due to the presence of an afterburner)<\/span><\/td><\/tr>
The basic scheme of operation<\/td>The furnace is designed to burn small particles that have high windage and are prone to being carried away from the furnace space. 
A quasi-boiling layer of fuel is formed on the gasification grate with primary blowing air at a flow rate significantly lower than the particle leakage rate. Under the influence of high temperature and lack of oxygen, autothermal gasification of the fuel occurs. Then, in the upper part of the furnace, the secondary blow nozzles form a local turbulence zone, which contributes to the intensive combustion of the generator gas and the formation of a secondary flame with a temperature of about 1400 \u00b0C.
The secondary flame that comes out of the furnace outlet is free of soot particles, resins and oils, ensures the combustion of low-calorific combustible gases and increased heat transfer from the combustion products to the boiler heat exchange surface.<\/td><\/tr>
Fuel<\/td>pellet
sunflower husk
buckwheat husk
wood chips<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
<\/div>\n\n\n\n

We design and build boiler houses with the shortest investment payback period.<\/em><\/strong><\/strong><\/em><\/p><\/blockquote><\/figure>\n\n\n\n

It is always better to choose an industrial boiler for your tasks in conversation with you<\/strong><\/strong><\/p>\n\n\n\n

Call us: <\/strong>+38-050-911-92-40<\/strong><\/a> Serhiy Poltavsky <\/strong><\/strong><\/p>\n\n\n\n

<\/p>","protected":false},"excerpt":{"rendered":"

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